Rectifier · Furnace · Phase-Shifting · Harmonic Mitigation

Special & Custom Transformers

100Power Special & Custom Transformers are engineered-to-order units — rectifier, furnace (EAF), phase-shifting and harmonic-mitigation transformers — built for smelters, steel plants and hyperscale data centers, with documented project references up to 120 MVA.

Engineered solutions for demanding industrial applications: rectifier transformers for electrochemical processes, furnace transformers for steel and ferroalloy production, phase-shifting and harmonic filtering transformers for power quality management.
Discuss Your Application →

Specialized Transformer Categories

Custom-engineered for specific industrial processes and power quality requirements
⚡

Rectifier Transformers

High-current, low-voltage output for electrochemical processes including aluminum smelting, chlor-alkali production, electroplating, and hydrogen electrolysis. Designed for 6/12/24-pulse rectifier systems with extended vector groups.
CapacityUp to 100MVA
DC Output50V – 1000V DC
CurrentUp to 150kA
🔥

Furnace Transformers

Heavy-duty transformers for electric arc furnaces (EAF), ladle furnaces (LF), and submerged arc furnaces (SAF). Designed to withstand extreme load cycling, short-circuit stresses, and harsh thermal conditions in steel and ferroalloy production.
Capacity10MVA – 200MVA
Voltage Range35kV – 220kV / 100V – 1000V
FeaturesMulti-tap OLTC, 32 Steps
🔄

Phase-Shifting Transformers

Control power flow between parallel transmission lines or interconnected grids. Used by utilities and grid operators to optimize power transfer, reduce loop flows, and manage congestion in meshed networks.
TypeSymmetrical / Asymmetrical
Phase Shift±30° (adjustable)
VoltageUp to 400kV
📊

Harmonic Mitigation Transformers

Reduce harmonic distortion from VFDs, UPS systems, and non-linear loads. Phase-shifting designs (Δ-Y with zig-zag, 18/24-pulse configurations) cancel specific harmonic orders, improving power quality and equipment lifespan.
THD Reduction< 5% THDi
Configuration12/18/24 Pulse
ApplicationsVFD, UPS, Data Centers

Project Case Studies

Real-world applications of our specialized transformer solutions
🏭
Rectifier Transformer

60MVA Aluminum Smelter – Saudi Arabia

24-pulse rectifier system with 150kA DC output for aluminum electrolysis. Custom vector group design for THD compliance.
🔥
Furnace Transformer

120MVA EAF Steel Plant – Indonesia

Electric arc furnace transformer with 32-step OLTC for precise voltage control during melt cycles. ONAN/OFAF cooling.
🏢
Harmonic Mitigation

5MW Data Center – Singapore

18-pulse autotransformer system for UPS power conditioning. Achieved <5% THDi meeting IEEE 519 requirements.

Have a Unique Application Challenge?

Our engineering team has decades of experience designing custom transformer solutions for the most demanding industrial applications. Share your process requirements and let us propose an optimized solution.
Schedule an Engineering Consultation →